X-ray intelligent mineral sorting machine uses X-ray to transmit scanning of the selected ore, obtains the atomic number data of the minerals, processes the data by means of convolutional neural network and other means, establishes an identification model, identifies the ore and miscellaneous stones, and then drives the actuator to sort the ore. It is also possible to add visible or infrared cameras for composite identification according to the different characteristics of the ore to further improve the sorting accuracy.
Mingde MTX series X-ray intelligent mineral sorter can handle ore size from 300mm to 10mm. For example , According to the mineral density of 1.4g/cm³, the processing capacity of one unit can reach up to 380t/hour.
The specific selection table is as follows
+50~-300mm大颗粒(按照矿物密度1.4g/ cm³计算) +50~-300mm large particle (calculated with density 1.4g/ cm³) |
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技术参数 Technical Parameters |
MTX12-300 |
MTX14-300 |
MTX16-300 |
MTX18-300 |
MTX20-300 |
MTX24-300 |
MTX28-300 |
MTX32-300 |
MTX36-300 |
MTX40-300 |
履带布料器宽度(mm) Width of track drapery(mm) |
1200 |
1400 |
1600 |
1800 |
2000 |
2400 |
2800 |
3200 |
3600 |
4000 |
处理能力(T/H) DealCapacity (T/H) |
110 |
130 |
150 |
170 |
190 |
230 |
260 |
300 |
340 |
380 |
理论配置厂型(Mt/a) Theoretical configuration(Mt/a) |
1.8-2.3 |
2.3-2.7 |
2.7-3.1 |
3.1-3.6 |
3.6-4.0 |
4.0-4.8 |
4.8-5.5 |
5.5-6.5 |
6.5-7.0 |
7.0-8.0 |
实际处理能力要根据矿物密度进行具体计算 The actual capacity should be calculated accoring to mineral density. |
Technical advantages.
1,The high-precision and dural-engergy acquisition we developed independently can not only identify minerals with large density difference and high content,but also identify minerals with small density difference and low content,which is suitable for many minerals sorting.
2、Adopt deep learning and other artificial intelligence methods to establish a unique mathematical model for each mining to ensure the accuracy of recognition, and then achieve the efficiency and accuracy of sorting .
3、The application of internet of Things technology can monitor equipment running status in real time,the fault prompt and alarm system can be self-taught and updated ,which constantly improve the sorting effect.
4、Professional software and world-class components to make the machine stable and high-yield operation.
5、Many years of experience in research and development and producting experience of mining sorting equipment, we can customized models and supporting equipment according to different types of mines and working condition.
Aplied to soring of metal ores and non-coal mines
1,In New mine construction and old mine technical transformation ,it can select the ores to reach economic mining value.
2, Disposal of the ores greatly reduces the amount of wasting stones of “curshing-grinding-selecting” process,reduces the overall cost of the mining, and reduces the production of tailings.
3, Sorting and enriching useful minerals in low-grade ores to make use of resources which hasnot mining value and expand the range of minerals available.
4,Re-sorting the waste materials which generated in the metallurgical production process to extract useful minerals.
Application to the sorting of coal and gangue
1,The wide processing range of particle size can effectively sorting +10mm ~ -300mm granules.
2, The sorting accuracy is high,the discharge gangue rate is more than > 96% , and the carryover rate in 1-3%.
3、Low energy consumption per unit, the average power consumption is less than 1kw h/t.
4、Fully Automatic intelligent production, unattended operation. Unit equipment can replace 5-10 manual candidates, reduce the work intensity of workers and improve productivity.
The following ores we can sort
1、Nonferrous metal ore: Lead zinc ,aluminum, zinc, copper, molybdenum, nickel, gold, silver, tin, etc.
2、Ferrous metal ores: manganese, iron, chromium, vanadium, titanium, tungsten, etc.
3, non-metallic ores: fluorite, brucite , magnesite, coal and coal gangue, etc.
4, other: phosphate ore, perlite, solid waste waste, smelting slag, etc.
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